Regenerated injectors for DIESEL ENGINES
1. WHEN TO PERFORM MAINTENANCE ON DIESEL INJECTORS
2. INJECTOR REGENERATION: HOW DOES IT WORK
3. WHO CAN REGENERATE A DIESEL INJECTOR?
4. WHERE TO START REGENERATING AN INJECTOR
5. ALL THE STEPS FOR OBTAINING REGENERATED DIESEL INJECTORS
6. SPARE PARTS FOR REGENERATED INJECTORS: RELY ON REDAT
7. THE REDAT CATALOGUES: INJECTORS AND SPARE PARTS FOR PROFESSIONAL REPAIRS
8. ALL THE REDAT DIESEL INJECTORS: QUALITY AND SAFETY
1. WHEN TO PERFORM MAINTENANCE ON DIESEL INJECTORS
Impurities are deposited in diesel, and in all fuels in general, over time, which can cause malfunctions or impair injector performance and vehicle fuel consumption. The maintenance of diesel injectors, therefore, should not be underestimated and it is a good idea to have the right tools on hand to clean them, as well as periodically call in professional technicians to regenerate the injectors.
The presence of impurities in diesel is partly physiological which is why it is important to recognise the signs which can indicate when it is time to clean the injectors. Here are some signs:
- difficulty starting the engine;
- increase in fuel consumption;
- drop in performance;
- engine stalling when idling;
- black exhaust fumes.
It is advisable to periodically call in a qualified mechanic to disassemble and reassemble the injectors to eliminate all the impurities. In addition, it is important to know who to rely on for diesel injector regeneration, for example a specialised company that can supply you with spare parts and accessories of guaranteed quality, suitable for the best brands of injectors on the market. Professional assistance for your regenerated injectors will ensure engine lasts a long time and maintains top performance.
2. INJECTOR REGENERATION: HOW DOES IT WORK
REDAT S.p.A. provides a wide range of tool boxes for the correct disassembly and assembly of diesel injectors, to ensure thorough cleaning of the components as well as the regeneration of the injectors if they are damaged.
Regenerating a poorly performing injector due to damage or simple wear is a delicate but important process. It will avoid the additional cost of purchasing a new injector, thus saving you time and money. Moreover, injectors that are regenerated by following correct procedures and with quality components ensure that your engine maintains the same efficiency and optimum performance.
3. WHO CAN REGENERATE A DIESEL INJECTOR?
The regeneration and remanufacturing of diesel engines are procedures that must be carried out by highly qualified professionals, armed with specific tools and experience in the field.
Typically, workshops specialising in diesel engines or manufacturers’ authorised service centres are able to offer this type of service. There are also companies specialising in the regeneration of diesel injectors such as REDAT SpA that can be called in for this type of service.
It is advisable to choose an experienced company offering guarantees on the quality of the work performed and the durability of the regenerated injectors. You can thus be sure that the maintenance has been carried out correctly and use your vehicle safely with the same performance.
4. WHERE TO START REGENERATING AN INJECTOR
To regenerate a diesel injector, you must first separate the component from the rest of the engine, and then disassemble it to check its “state of health” and replace the worn parts. Secondly, you need to check the nozzle - a fundamental and highly delicate part of the injector. REDAT offers different types of tool boxes specifically for nozzle maintenance which contain a suitable thread for cleaning the holes.
In addition to tool boxes for cleaning diesel injector nozzles, REDAT also offers a wide range of the most popular and best brands of nozzles (L’Orange and MTU, Delphi, Caterpillar, Denso, Bosch, Cummins and many others) which can be viewed in our catalogues and ordered from the e-commerce platform with a simple click: https://www.redat.com/it/39-polverizzatori.
5. ALL THE STEPS FOR OBTAINING REGENERATED DIESEL INJECTORS
The injector regeneration process may vary depending on the type of injector, but it generally consists of the following steps:
1) Disassembly of the diesel injectors: the injector is first separated from the rest of the engine and disassembled in all its parts to check its “state of health”.
2) Inspection: the disassembled injector is inspected to identify any defects or parts that need repairing or replacing.
3) Replacement of faulty parts: damaged or worn parts are replaced with new parts with certified quality. At this stage, gaskets, springs and other parts subject to wear are always replaced.
4) Testing and calibration of the injectors: after cleaning and replacement of the defective parts, the injectors are reassembled and tested for fuel flow rate, injection pressure, jet shape and fuel delivery. This can only be done using specialised equipment such as dedicated test benches.
5) Packaging of the diesel injectors: once the tests have been completed, the injectors are safely and securely packed for shipment or immediate use.
6. SPARE PARTS FOR REGENERATED INJECTORS: RELY ON REDAT
As we have seen, cleaning alone is not always sufficient to maintain diesel injectors. You may need to replace components - due to wear and tear or damage - and regenerate injectors. It is, therefore, always advisable to have a professional contact for spare parts and the regeneration of diesel injectors.
REDAT SpA is specialised in the production and sale of spare parts for injectors, injection pumps, regenerated injectors and equipment for repairing injectors. We have been dealing with the Aftermarket of spare parts for diesel injectors and pumps for over 50 years and thanks to our decennial experience, we are able to satisfy customers by providing them with a quality comparable to original spare parts at competitive prices.
Our products cover most of the injection systems on the market for all sectors – Automotive, Industrial, Marine, Agricultural – and in our aftermarket catalogues you will find all the spare parts of the main brands: Caterpillar - Perkins, Denso, Bosch, Delphi, L’Orange - MTU, Cummins, Unit Injector, Siemens.
Through our e-commerce (https://www.redat.com/it/38-ricambi-diesel) it is possible to determine the availability and price of each product, as well as view the interactive exploded views and the product sheet of each Diesel injector.
If you do not have an Account enabled to view prices, you can send a quotation request, or contact our offices to request a Reserved Account directly on the REDAT website.
7. THE REDAT CATALOGUES: INJECTORS AND SPARE PARTS FOR PROFESSIONAL REPAIRS
REDAT makes sure that its catalogues (https://www.redat.com/it/51-diesel-cataloghi)are constantly updated to guarantee customers maximum safety and all the necessary operating instructions and latest innovations on the market.
All the injectors that we produce are listed in each catalogue with the specifications of the diesel engine models for which they are suited, plus the relevant exploded views and all available spare parts: o-rings, gaskets, valves, plungers, solenoids, bushes, nozzles and everything else that may be needed to regenerate a diesel injector, including special tools and kits for the repair and disassembly and reassembly of the components.
REDAT 2023 catalogues provide you with all the support you need for the regeneration and maintenance of diesel injectors, plus precision guidance to give you all the information you need to choose the best products and spare parts.
9. ALL THE REDAT DIESEL INJECTORS: QUALITY AND SAFETY
If you are interested in L’Orange - MTU injectors, REDAT has a wide selection of models: all the spare parts, lists of parts and special tools of all the L’Orange injectors are highlighted in the L’Orange catalogue and interactive exploded views.
Visit the dedicated section: https://www.redat.com/it/news/notizie/iniettori-l-orange
If you are looking for Bosch injectors, pumps or spare parts, you can find a list of all the components with their description in our Bosch catalogue injectors - gaskets - shims plus the spare parts to carry out maintenance work on over a hundred Bosch injectors.
Visit the dedicated section: https://www.redat.com/it/news/notizie/iniettori-e-pompe-bosch
If you are interested in Denso brand injectors, we have lots of models and spare parts available including the most suitable one to meet your needs: you will be able to easily identify the spare parts in the Denso catalogue thanks to our exploded diagrams and the lists of components of all the Denso injectors.
Visit the dedicated section: https://www.redat.com/it/news/notizie/iniettori-denso
If you need Cummins injectors, pumps or spare parts, REDAT can procure spare parts and special tools for a variety of injectors and pumps: you can find all the models and their relevant spare parts in the Cummins catalogue and in the interactive exploded views.
Visit the dedicated section: https://www.redat.com/it/news/notizie/iniettori-e-pompe-cummins
Lastly, we also have Caterpillar - Perkins injectors and pumps, so if you are looking for components and spare parts, consult our Caterpillar – Perkins catalogue and the interactive exploded views in which all the spare parts and special tools for Caterpillar - Perkins injectors and pumps are highlighted.
Visit the dedicated section: https://www.redat.com/it/news/notizie/iniettori-e-pompe-caterpillar-perkins
Contact us with no obligation for more information on REDAT products and services on +39 011 979 1111 or by email to [email protected] or [email protected].